TetraPak Filling Operator

Purpose

Support product changeovers and smooth line running. Operate, monitor, and maintain the UHT processing line to ensure consistent, safe, and high-quality production.

Key Responsibilities

Machine Operation

• Operate Tetra Pak filling machine (A3 Flex/TBA8 or equivalent).
• Start-up and shut down machine according to SOP.
• Carry out aseptic production following standard procedures.
• Monitor machine parameters throughout production.
• Maintain production speed according to production plan.
• Ensure continuous product flow without unnecessary stoppages.

Production Activities

• Prepare machine before production.
• Perform package size changeovers.
• Load packaging material and caps.
• Monitor filling accuracy.
• Verify package integrity.
• Monitor coding and date printing.
• Maintain production records.

Quality Control

• Perform hourly quality checks.
• Check package seal quality.
• Monitor package appearance.
• Verify fill volume.
• Conduct leak tests.
• Reject defective packs.
• Report quality deviations immediately.

Food Safety

• Follow GMP requirements.
• Follow HACCP procedures.
• Maintain aseptic conditions.
• Prevent contamination.
• Ensure sanitation standards are maintained.
• Wear appropriate PPE.

Machine Monitoring

Monitor:

• Sterilization temperatures
• Hydrogen peroxide concentration
• Air pressure
• Steam pressure
• Product temperature
• Filling accuracy
• Machine alarms
• Packaging material usage

Minor Maintenance

• Perform daily autonomous maintenance.
• Clean machine externally.
• Lubricate designated parts.
• Replace minor consumables.
• Assist maintenance during breakdowns.
• Report abnormal noises or vibrations.

Housekeeping

• Maintain cleanliness around machine.
• Follow 5S principles.
• Dispose of waste correctly.
• Keep work area organized.

Documentation

Maintain records of:

• Production quantity
• Downtime
• Rejections
• Machine stoppages
• Material consumption
• Shift handover
• Cleaning records

Key Performance Indicators (KPIs)

• Production efficiency (%)
• OEE
• Downtime
• Product loss (%)
• Packaging material loss
• First Pass Yield
• Number of quality defects
• Customer complaints
• Food safety compliance
• GMP compliance
• Machine availability
• Housekeeping score

KEY QUALIFICATIONS & REQUIREMENTS

• ITI/Diploma – Mechanical/Electrical/ Food Technology or Industrial Engineering.
• Hands-on Filling Machine operation experience (Tetra Pak, Elecster, Alps ).
• 3–5 years’ operating Tetra Pak aseptic filling machines.
• Experience in beverage, dairy, juice or UHT processing.

How to Apply

Apply by emailing: careers@260brands.com